Matalizing is a wide term that encompasses all processes that involve application of metal material on non-metallic surfaces. Von Liebig, a german is responsible for making the discovery in the year 1835. History records that the first items to be produced using metalization were mirrors. Actually, Liebig made the discovery while trying to coat a glass surface with aluminum metal. In Los Angeles metalizing industry is a major job creator with far reaching applications.
The process must be kept free of all atmospheric impurities. Therefore, it is performed inside special vacuum chambers. The vacuum chamber system is made up of several components including power supply, robot, control console, feeder, media supply, and spray torch. The number of control consoles on a machine is determined by its size and complexity. Consoles may come as independent gadgets or as integral parts of the system.
Spray torch refers to the component used to melt the metal substance coated on the substrate. They operate at very high temperatures to allow them to melt metal. The operator can regulate the temperatures of the torch using the control console. Besides melting the coating material, torches also accelerate the materials towards substrates for deposition to occur. Various methods such as plasma and resistance heating are used to raise temperatures of the spray torch.
Fuels used to produce flames are supplied into the system by the media supply. This component may be incorporated in some models as an integral feature or it may lack completely in some systems. The operator feeds the powder, liquid, or wire used as a coat through the feeder. The feeder directs the material directly to the torch for melting. Feeders are accessible by system operators through parts that terminate on the outside.
Robots are the circuitry used for the manipulation of substrates and torches. The object may need to be turned over and over during the process so that the coat can be applied effectively in all parts. Besides the substrate, the torch may also need to change the direction in which it applies the coat. Power supply is normally a standalone component that powers the torch.
The process is started by preparing the substrate and then feeding it into the system. Once in the feeder, the material is delivered to the torch to be melted. The wire is heated until its boiling point is reached at which it turns into vapor or fumes. The fumes go into the air before settling down onto the substrate. For the process to be efficient, substrates are positioned directly under the torch.
Thickness of coatings is varied using the consoles. Generally, the thickness of the coatings grow as more fumes settle on a substrate. This implies that allowing more time for deposition forms thicker coats. Uniformly spread coatings are formed after the fumes settle and cool down.
Metalizing has applications in commercial, household, and industrial settings. The main industrial use is in producing structural materials. Surfaces are protected against excessive heat by thermal barriers made using the structural materials. The coating produced is also effective at protecting surfaces from corrosion, erosion, and wear. Beautiful surfaces are also produced by the process.
When you are looking for information about Los Angeles metalizing, you can go to our web pages online here today. Details are available at http://www.masterpowdercoating.com now.
Author: Mattie MacDonaldThis author has published 35 articles so far.